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Bitumen Emulsion Plant

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Bitumen Emulsion Plant Specification

Frequency
50 Hz

Driven Type
Electric

Temperature Range
40C - 80C

Accessories
Inlet & outlet pumps, flow control valves, heat exchangers

Production Capacity
12 Ton/hr

Model No
BEP-1200

Usage & Applications
Manufacturing and mixing of bitumen emulsion

Motor Power
18.5 HP

Installation Guideline
Onsite installation and commissioning provided

Speed
Up to 1450 RPM

Efficiency (%)
Up to 85%

Automation Grade
Automatic

Type
Bitumen Emulsion Plant

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
Electric

Voltage
415 V

Power
12 kW

Weight (kg)
2800 kg

Dimension (L*W*H)
5700 mm x 2100 mm x 2600 mm

Color
Grey/Blue

Capacity
5-15 Ton/hour

Features
Skid mounted, corrosion resistant, compact design, easy installation

Surface Finish
Polished

Machine Type
Continuous

Power Consumption
12 kW/hr

Water Pump
Centrifugal Pump

Mixing Accuracy
±2%

Control Panel
Touch Screen HMI

Noise Level
<75 dB

Mobility
Portable/Skid Mounted

Storage Tank Capacity
1500 Liters

Batch/Continuous
Continuous

Viscosity Control
Automatic

Ambient Working Conditions
0°C - 50°C

Heating Method
Electric / Hot Oil Circulation

Bitumen Pump
Gear Pump

Maintenance Requirement
Low, easy access design

Emulsifier Type
Colloidal Mill

Safety Features
Overload protection, emergency stop

Bitumen Emulsion Plant Trade Information

Minimum Order Quantity
1 , , Unit

Supply Ability
4 Units Per Month

Delivery Time
4 Week

About Bitumen Emulsion Plant

Bitumen Emulsion Plant

The offered Bitumen Emulsion Plant is made available by us for use in the various commercial and industrial applications. The offered plant is very safe for use and is very efficient in its performance. The plant is very durable and is very effective. The An Emulsion is a mixture of two immiscible liquids, one of which is dispersed in the other in the form of very fine particles. The process of emulsification is accomplished by use of an emulsifier and a stabilizer. The offered Bitumen Emulsion Plant is highly safe and is made for long term durable service life.

Emulsions :Rapid Set.Medium Set And Slow Set (Is 8887-2004)
Cut Backs :Rapid Set.Medium Set And Slow Curing
PMB :Pmb120.Pmb70.Pmb40(Elastomeric And Plastomeric (Is 15462)
CRMB :Crmb50,55,60 (Is 15462) Oxidised Bitumen Vg10,20,&30 (1s 702)
Membranes :Torch On And Self Adhesive Membranes
Coatings :Flexible Roof Coatings.Bitumen Paints. Protective Coatings And Primers

Superior Heating and Mixing Efficiency

The plant integrates electric and hot oil circulation heating methods alongside a colloidal mill emulsifier for uniform, stable bitumen emulsions. Continuous processing and automatic viscosity control help maintain mixing accuracy within 2%, ensuring consistent product quality for various applications.

Advanced Control and Safety Features

A PLC-based control system manages all plant operations via a user-friendly touch screen HMI. Safety measures include overload protection and emergency stop functions, while the quiet design (<75 dB) and easy-access structure simplify maintenance, supporting seamless operation in ambient temperatures from 0C to 50C.

Portable and Robust Design

Engineered with a compact, polished stainless-steel frame, the BEP-1200 is skid-mounted for portability. Corrosion resistance and low maintenance make it suitable for both temporary and permanent installations at construction sites or industrial facilities.

FAQs of Bitumen Emulsion Plant:

Q: How does the BEP-1200 Bitumen Emulsion Plant maintain mixing accuracy during operation?

A: The BEP-1200 utilizes automatic viscosity control and a high-precision colloidal mill to maintain mixing accuracy within 2%. Continuous processing, monitored by a PLC-based control system, ensures product consistency and eliminates manual errors.

Q: What heating methods can be used with this bitumen emulsion plant?

A: Users can choose between electric heating and hot oil circulation to heat the bitumen as needed. Both methods provide efficient temperature regulation ranging from 40C to 80C, adaptable to various operational requirements.

Q: When is onsite installation and commissioning of the plant available?

A: Onsite installation and commissioning are provided upon purchase, ensuring professional setup, optimal operation, and user training. This service is scheduled immediately after delivery and coordinated directly with the manufacturer or supplier.

Q: Where can the BEP-1200 be installed and operated effectively?

A: The plant is designed for flexible deployment, thanks to its skid-mounted, portable build. It can function efficiently in a wide range of ambient conditions (0C to 50C), making it suitable for outdoor and indoor sites at construction zones and industrial facilities.

Q: What process does the plant use to manufacture bitumen emulsion?

A: Bitumen and water are fed into the system using gear and centrifugal pumps. These materials pass through a colloidal mill, where high-shear mixing results in a stable emulsion. Automatic controls regulate flow, viscosity, and temperature for consistent quality.

Q: How is the plants maintenance simplified for operators?

A: The BEP-1200 features an easy-access design and requires low routine maintenance. Stainless steel construction resists corrosion, and the touch screen HMI allows simple troubleshooting. Overload protection and emergency stop functions increase operational safety.

Q: What are the primary applications and benefits of using this bitumen emulsion plant?

A: Primarily used for manufacturing and mixing bitumen emulsion, the BEP-1200 enhances process efficiency and ensures a reliable supply for road construction, waterproofing, and industrial uses. Its automated operation, rapid production rate, and precision mixing reduce labor and maximize productivity.

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