About Plough Shear Mixer
With the support of advanced manufacturing facilities and technical expertise, we offer a high-performance Plough Shear Mixer designed for efficient and uniform mixing of various materials. This machine is suitable for processing dry materials such as granules, powders, and short fibers, as well as liquids, wet mixtures, and low-viscosity pastes.
Our Industrial Plough Shear Mixer is highly appreciated for its fast mixing performance, strong construction, low maintenance, and long operational life. Each machine is carefully inspected by our quality control team on multiple parameters to ensure reliable, defect-free performance and consistent output.
Working & Technical Details
The Plough Shear Mixer is designed to handle granular, powdery, short-fiber dry materials, liquid additions to dry materials, and low-viscosity paste or liquid mixing applications. The recommended filling capacity of the mixing drum generally ranges between 30% to 70%, depending on the material and process requirement.
The mixer is equipped with a motor-driven rotating shaft, and the speed can be adjusted according to the nature of the material being processed. Once the required speed is achieved, the specially designed plough-shaped mixing tools create a powerful three-dimensional movement inside the drum.
This movement lifts and disperses the material away from the drum wall, ensuring fast, uniform, and homogeneous mixing. The optimized angle of the plough blades prevents material buildup and reduces the chances of particles getting crushed between the drum wall and the blades.
Features
- Suitable Horsepower For High Density Materials
- Variable Frequency Drives
- Spray Nozzle
Application Areas:
- Pharmaceutical industries
- Food industries
- Coating industries
Product details
- Country of Origin : Made in India
- Automation Grade : Automatic
- Usage/Application : Industrial
- Material : Mild Steel
- Capacity : More than 20000 Liters
Superior Mixing PerformanceEquipped with powerful plough-shaped blades (and optional choppers), this mixer achieves highly efficient, homogenous mixing at speeds of 30-60 rpm. The design ensures rapid distribution and uniform blending, suitable for a variety of powders and granules encountered in chemical, pharmaceutical, and food manufacturing applications.
Flexible and Customizable DesignAvailable in lab, pilot, and industrial models, the Plough Shear Mixer accommodates different batch sizes and operational requirements. Customizable tank dimensions, optional Teflon or ceramic linings, and multiple feeding ports with dust-proof covers provide operational flexibility to suit your specific processing needs.
Safety and Maintenance Made SimpleThe mixer includes overload protection, interlocks, and an accessible manhole for straightforward maintenance and cleaning. Double mechanical shaft seals prevent leaks at high temperatures (up to 200C), ensuring safe and reliable operation even in demanding environments.
FAQ's of Plough Shear Mixer:
Q: How does the Plough Shear Mixer achieve uniform powder blending?
A: The mixer uses plough-shaped blades moving at controlled speeds to create a fluidized mixing zone, which rapidly disperses powders for uniform blending. Optional choppers further enhance the deagglomeration process, ensuring consistent results throughout each batch.
Q: What safety features are included with this mixer?
A: The Plough Shear Mixer is equipped with overload protection, interlocks, and double mechanical seals on the shaft, all of which contribute to safe operation. These features help prevent accidental starts and equipment damage, even under challenging mixing conditions.
Q: When should I choose pneumatic versus manual discharge for my operation?
A: Pneumatic discharge is ideal for automated or high-throughput processing, allowing for rapid and hands-free material removal. Manual valve discharge is suitable for smaller or less frequent batches where cost-effectiveness and simplicity are priorities.
Q: Where can the Plough Shear Mixer be utilized effectively?
A: This mixer is widely used in powder mixing, granulation, and blending processes for chemicals, pharmaceuticals, food ingredients, and related bulk material industries. Its versatility makes it suitable for laboratory, pilot-scale, or industrial production environments.
Q: What is the process for cleaning and maintaining the mixer?
A: Maintenance is streamlined with an accessible manhole, allowing easy internal access for cleaning and inspection. The smooth interior finish and optional linings help prevent product build-up, ensuring hygienic operation and minimal downtime.
Q: How does optional lining (Teflon or ceramic) benefit my application?
A: Optional Teflon or ceramic linings provide added resistance to corrosion, abrasion, and chemical attack, making the mixer suitable for handling aggressive or highly sensitive materials and extending the equipment's lifespan.